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Tyre Guide

Tire Sidewall Damage Chart 2026: Cracks, Cuts and Bulges

Eight sidewall faults graded by what you see: hairline cracks, kerb scuffs, gouges, cuts to the cord, bulges, holes. Which are safe, which need a new tyre.

TyreMap Editorial Team 10 min read
Checked against official sources 1 Oct 2026 · Next review Nov 1, 2026
Quick Answer

Hairline weather cracks and light kerb scuffs are usually cosmetic. A bulge, a cut or crack that reaches the cords, or a hole in the sidewall means a new tyre - none of these can be repaired.

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Recent Updates

  • 2026-10-01: Added an eight-row damage chart near the top (what it looks like, safe to drive or not, what to do) sourced to Michelin, the UK MOT inspection manual and the US Tire Manufacturers Association. Removed the 1-2 mm and 2 mm cut-depth thresholds, which had no source; the cut test now follows the MOT manual (cords seen or felt). UK law now quotes Regulation 27's 25 mm / 10% cut rule, and the line citing Regulation (EC) 661/2009 was removed. Replaced the unsourced 30 km/h limp-home speed and the 6-year replacement rule with Michelin's 5-year inspection and 10-year replacement advice.
  • 2026-09-17: Added a two-sentence opening that answers the cracking question with the thresholds, and a pointer to the severity chart; the title now matches the chart readers are looking for.
  • 2026-09-06: The speeding-fine calculator link promised "any European country". The tool covers 17 countries, so the link now states the real coverage.

Most sidewall marks fall into two groups. Hairline cracks and kerb scuffs that stay in the outer rubber are usually cosmetic; a bulge, a cut or crack that reaches the cords, or a hole below the shoulder means the tyre is finished, because the sidewall carries the load and flexes on every turn of the wheel. The chart below sorts eight common findings by what you can see, whether the car is safe to drive, and what a fitter will do.

Tire sidewall damage chart

Eight things you can find on a sidewall, from harmless to replace-now

DamageWhat it looks likeSafe to drive?What to do
Wavy ripples on a new tyreSlight, regular undulations around the whole sidewall; smooth to the touchYesNormal for a radial tyre: Michelin and the MOT manual both treat these manufacturing undulations as harmless. A single raised lump is not this - see bulge.
Hairline weather cracksFine crazing in the rubber, often near the rim or lettering; only black rubber in the cracksFor nowA sign of ageing, sun and ozone. Read the tyre's age; have it checked by a fitter, and yearly once it is 5 years old.
Deep or spreading cracksCracks that open when the sidewall is flexed, keep lengthening, or show fabric or coloured materialNoReplace. Exposed cord is an MOT "dangerous" defect.
Light kerb scuffRough, scraped or lighter-coloured patch; no rubber missingUsuallyKeep an eye on it. If the scratches are many or pronounced, have the tyre looked at.
Gouge or shallow cutRubber torn away or sliced, but no cords seen or feltGet it checkedBook an inspection with the tyre off the rim. Depth is hard to judge by eye and the inner sidewall may be cut too.
Cut to the cordsPly or cord visible, or felt when the cut is gently openedNoReplace. Unlawful in the UK once the cut is over 25 mm or 10% of section width and reaches the cords; any visible cord fails the MOT.
Bulge or bubbleA raised lump on one spot, usually after a pothole or kerb strikeNoFit the spare and replace the tyre. The carcass ply behind the rubber has broken; the MOT grades it "dangerous".
Hole or puncture in the sidewallNail, screw or slit below the shoulder; tyre losing airNoReplace. Repairs belong in the tread area; Michelin allows only holes up to 3 mm on tyres rated T or lower.

Sources: Michelin - tyre sidewall damage; Michelin - tyre repair; GOV.UK MOT inspection manual 5.2.3; USTMA - tire repair basics. Checked 1 October 2026.

The one test that settles most cases: if anything other than black rubber shows - fabric, white, yellow or metal threads - or the rubber stands proud in one spot, the tyre’s structure is damaged and it has to be replaced.

Sidewall damage — repair or replace? The quick answer

Almost always replace: unlike a tread puncture, sidewall damage cannot be safely repaired. The sidewall is the flexing structural core, so a cut, deep gouge, crack that reaches the cords, or a bulge means the tyre can blow out without warning. A bulge — usually from a pothole or kerb strike — is an immediate replacement. Only the shallowest cosmetic scuffs are safe to leave. The four main damage types are explained one by one below.

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Understanding the Tyre Sidewall

The sidewall runs from the bead (where the tyre seats on the wheel rim) to the shoulder (where it meets the tread). It consists of:

  • Rubber compound — the outer protective layer you see
  • Carcass plies — layers of nylon or polyester cords that give the tyre its shape and strength
  • Inner liner — an airtight rubber layer that holds air pressure

Unlike the tread area, which has multiple steel belt layers for puncture resistance, the sidewall relies primarily on the carcass plies. This makes it more susceptible to damage and essentially impossible to repair reliably.

Types of Sidewall Damage

1. Cuts and Gashes

Cuts are caused by sharp objects — glass, metal debris, sharp kerb edges, or road hazards. The severity depends entirely on depth.

What you findSeverityAction
Surface nick, no rubber missingCosmeticMonitor
Rubber missing, no cords seen or feltUnknown until inspectedFitter inspects the tyre off the rim
Cords felt when the cut is gently opened, or seenStructuralReplace
Air escaping through the cutStructuralStop - fit the spare and replace

Depth in millimetres is not a reliable guide on its own: sidewall rubber thickness varies by tyre, and Michelin notes that the same object can also cut the inner sidewall, which you cannot see with the wheel on the car. UK MOT testers use the cord test - they open a cut with a blunt instrument and fail the tyre if cords are visible, or if the cut is longer than 25 mm (or 10% of the section width) and the cords can be felt.

A cut that has exposed the internal cords has compromised the structural integrity. Even if the tyre is not losing air, it can fail catastrophically under load or at speed.

2. Bulges and Blisters

A bulge is a raised area on the sidewall, typically egg-shaped or circular. It is caused by internal structural failure — the carcass plies have broken, and air pressure is pushing the rubber outward.

Bulges are always dangerous. There is no safe bulge. A tyre with a sidewall bulge can blow out at any time, particularly at higher speeds or when hitting bumps.

Common causes:

  • Hitting a pothole at speed
  • Mounting a kerb too fast or at a sharp angle
  • Manufacturing defects (rare but possible)
  • Driving on an under-inflated tyre

Action: Replace the tyre. If you find a bulge while parked, fit the spare rather than driving to the tyre shop on it. Michelin also notes that an unusual vibration after a pothole can be the first sign of a bulge you have not yet seen.

3. Cracks and Weather Checking

Cracking on the sidewall surface is common in older tyres and those exposed to UV light, ozone, and extreme temperatures. This is called weather checking or ozone cracking.

Minor cracking — shallow surface lines that do not expose any internal material — is cosmetic at first, but Michelin treats any sidewall cracking as a sign the tyre is nearing the end of its life and advises a professional check. Tyre-shine products that strip the rubber’s protective agents can bring cracking on sooner.

Severe cracking — deep fissures, cracking that reveals coloured material underneath the black rubber, or cracks accompanied by hardening of the rubber — indicates the tyre is reaching the end of its safe life.

For guidance on tyre age limits, see our tyre age replacement guide.

4. Scrapes and Kerb Rash

Kerb rash — scuffing from contact with kerbs during parking — is the most common form of sidewall damage. The good news is that it is usually cosmetic.

Cosmetic kerb rash looks like a roughened or lighter-coloured patch on the sidewall. The rubber is abraded but not deeply cut. This does not affect tyre performance.

Severe kerb damage involves chunks of rubber removed, deep gouging, or scraping that has worn through to the cords. This is structural damage and requires replacement.

Tyre sidewall condition is part of vehicle roadworthiness inspections in most countries:

  • United Kingdom — Regulation 27 of the Road Vehicles (Construction and Use) Regulations 1986 makes it an offence to use a tyre with a cut longer than 25 mm or 10% of the section width (whichever is greater) that is deep enough to reach the ply or cord, any lump, bulge or tear caused by structural failure, or any ply or cord exposed. In the MOT, a cut to the cords is a “major” defect and a bulge or exposed cord is “dangerous”.
  • Germany — The periodic inspection (HU) checks tyre condition; a damaged sidewall is a defect.
  • France — The contrôle technique inspects tyre condition, including the sidewalls.

Check your country’s specific tyre laws on our tyre laws directory.

Unlike tread punctures, which can be permanently repaired with a combination plug-patch, sidewall repairs are ruled out by the US Tire Manufacturers Association (repairs are limited to the tread area) and by Michelin for cuts and tears; Michelin’s only allowance is a hole of 3 mm or less on a tyre rated T or lower. The reasons are:

  1. Constant flexing — the sidewall flexes with every wheel revolution. A repair that might hold on the rigid tread will fatigue and fail on the flexible sidewall.
  2. Load bearing — the sidewall carries the vehicle’s weight. A weakened area concentrates stress and is prone to blowout.
  3. No reinforcement — the tread has steel belts that support repairs. The sidewall has only thin carcass plies.
  4. Hidden damage — a fitter cannot confirm from outside that the plies around the injury are intact, so most shops will not take the risk.

For repairable tread punctures, see our puncture repair vs replace guide.

Prevention Tips

Reduce the risk of sidewall damage:

  1. Maintain correct tyre pressure — under-inflated tyres have weaker sidewalls and are more susceptible to impact damage. Check pressure monthly using our tyre pressure guide.
  2. Avoid potholes and debris — scan the road ahead and steer around hazards where safe.
  3. Be careful when parking — approach kerbs slowly and at a shallow angle. Use parking sensors or cameras.
  4. Avoid overloading — excess weight puts additional stress on sidewalls. Check your tyre’s load index using our tyre load index guide.
  5. Park in shade when possible — UV exposure accelerates rubber degradation and cracking.
  6. Watch the tyre’s age — Michelin advises a professional check at least once a year from 5 years of use and replacement at 10 years from manufacture, spare included. Our tyre age guide shows how to read the date code.

What to Do If You Find Sidewall Damage

  1. Find your case in the damage chart at the top of this page.
  2. If it is a bulge, cord damage or a hole — fit the spare or call roadside assistance rather than driving on the tyre.
  3. If moderate — book a professional inspection within 24-48 hours. The tyre may need to be removed from the rim for internal inspection.
  4. If cosmetic — monitor the area. Check weekly for any progression — cracks deepening, cuts widening, or bulges developing.
  5. When replacing — always replace with the correct size. Use our tyre size calculator to confirm your fitment.

Conclusion

Sidewall damage ranges from harmless cosmetic scuffs to life-threatening structural failures. The critical distinction is depth — if damage has penetrated beyond the surface rubber to expose internal cords, the tyre must be replaced without hesitation. Bulges are always an emergency, regardless of size. For the other sidewall markings - size, load index and speed rating - see our speed ratings explainer and load index guide.

When in doubt, have a professional inspect the tyre by removing it from the rim. The cost of an inspection is trivial compared to the consequences of a sidewall blowout at motorway speeds. For comprehensive tyre regulations in your country, visit our tyre laws directory, and for related tyre care advice, explore our tyre rotation and alignment guide.

Disclaimer: This guide provides general information. Always consult a qualified tyre professional for assessment of specific damage. Tyre safety regulations vary by country — check your local laws before making repair or replacement decisions.

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Frequently Asked Questions

In almost every case, no. Michelin states that a punctured or cut sidewall cannot be repaired because the rubber can no longer flex the way it must, and the US Tire Manufacturers Association limits repairs to the tread area. Michelin's repair guidance mentions one narrow exception - a hole of 3 mm or less on a tyre rated T or lower - and even that is a decision for a tyre fitter after removing the tyre from the rim. Cuts, bulges and cord-deep cracks are never repairable.

A sidewall bulge is caused by impact damage to the internal carcass plies. When you hit a pothole, kerb, or debris at speed, the force can break the nylon or polyester cords inside the sidewall. The air pressure inside the tyre then pushes through the weakened area, creating a visible bubble or bulge on the outer surface. A bulge indicates structural failure and the tyre can blow out without warning.

Minor surface cracking (also called weather checking or ozone cracking) on older tyres is cosmetic if the cracks are shallow and do not expose cords. However, deep cracks, cracks that are widening, or cracks accompanied by bulging are dangerous. As a rule, if you can see any coloured material or fabric beneath the rubber surface, the tyre must be replaced immediately. Even with minor cracking, the tyre should be inspected professionally and monitored closely.

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Cosmetic damage stays in the outer rubber: a rough or lighter patch from kerb contact, or fine surface lines with only black rubber visible. Structural damage reaches the carcass: any bulge, any cord you can see, a cut deep enough to feel the cords when it is gently opened, or a hole. The UK MOT manual uses exactly that test - visible cord fails, and a cut longer than 25 mm or 10% of the section width that reaches the cords fails. If in doubt, have a fitter inspect the tyre off the rim, because damage can be on the inner sidewall.

Yes, in nearly all cases. Tyre manufacturer warranties cover defects in materials and workmanship but exclude damage caused by road hazards, kerb impacts, under-inflation, overloading, or improper mounting. Sidewall damage is almost always classified as external damage rather than a manufacturing defect, so warranty claims are typically denied. Some tyre retailers offer separate road hazard protection plans that may cover sidewall damage from potholes.

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